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Date: 24 Sep 2007 20:17:07
From: Mark
Subject: Building your own bike
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I just recently got back into biking. As a kid, I practically lived on a old beat up 10 speed. How it took the abuse I gave it was amazing. I just bought a Schwinn Rocket mountain bike. I am having a blast, but I am hardly in the shape I once was, but that happens when you are near 50. From what I am reading here, it is an entry level. Yet it is the nicest shifting bike I have ever owned. I am considering building my next bike myself. I don't know if anyone sells plans, people design their own, no one ever bothers to do this, or even if there might be common kits out there. I am open to all types of bikes. Just interested in finding out what options might be out there from people that have done it.
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Date: 30 Sep 2007 12:27:14
From: datakoll
Subject: Re: Building your own bike
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. then it broke? good grief.
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Date: 30 Sep 2007 04:05:52
From: CNN_news
Subject: Re: Building your own bike
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On Sep 24, 8:17 pm, Mark <mblackwell1...@yahoo.com > wrote: > I just recently got back into biking. As a kid, I practically lived > on a old beat up 10 speed. How it took the abuse I gave it was > amazing. > > > I am considering building my next bike myself. If you want to build your own frame here is a place to start: http://www.littlefishbicycles.com/framebuilding.html keep us informed.
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Date: 30 Sep 2007 09:43:36
From: Tim McNamara
Subject: Re: Building your own bike
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In article <1191125152.109446.119780@r29g2000hsg.googlegroups.com >, CNN_news <Nagita.K@gmail.com > wrote: > On Sep 24, 8:17 pm, Mark <mblackwell1...@yahoo.com> wrote: > > I just recently got back into biking. As a kid, I practically > > lived on a old beat up 10 speed. How it took the abuse I gave it > > was amazing. > > > > > > I am considering building my next bike myself. > > If you want to build your own frame here is a place to start: > > http://www.littlefishbicycles.com/framebuilding.html > > keep us informed. http://www.frostybobs.org/bikebuild.html http://www.timpaterek.com/
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Date: 29 Sep 2007 20:51:24
From: datakoll
Subject: Re: Building your own bike
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there are manuals. search 'world catalog' for "bicycle frame" or "bicycle frame builder" world cat is at the local library or online thru the local lib using your lib card number thru the lib's online service. search 'united bicycle institute' frame fabrication is daunting for the first time builder as jigs are necessary. a rebuild is more entertaining long run unless you're compulsive. just start? find the Carmichael-Armstrong training manual, see EXRX.com online, and a coupla good books on stretch excercises.
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Date: 30 Sep 2007 13:38:17
From: A Muzi
Subject: Re: Building your own bike
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datakoll wrote: > > there are manuals. search 'world catalog' for "bicycle frame" or > "bicycle frame builder" world cat is at the local library or online > thru the local lib using your lib card number thru the lib's online > service. > search 'united bicycle institute' > frame fabrication is daunting for the first time builder as jigs are > necessary. a rebuild is more entertaining long run unless you're > compulsive. > just start? find the Carmichael-Armstrong training manual, see > EXRX.com online, and a coupla good books on stretch excercises. Fixtures are not specifically required for a one-off. They speed construction, but are not inherently 'better' than any other method of accurate measurement. -- Andrew Muzi www.yellowjersey.org Open every day since 1 April, 1971
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Date: 28 Sep 2007 20:52:30
From: Mark
Subject: Re: Building your own bike
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On Sep 26, 10:45 pm, Ryan Cousineau <rcous...@sfu.ca > wrote: > In article <260920070211495246%No...@address.invalid>, > Dan Becker <No...@address.invalid> wrote: > > > > > In article <rcousine-DD662E.22405225092...@news.telus.net>, Ryan > > Cousineau <rcous...@sfu.ca> wrote: > > > > In article <1190754504.644258.178...@19g2000hsx.googlegroups.com>, > > > Mark <mblackwell1...@yahoo.com> wrote: > > > > > It really isn't about the money. Its about the desire to do it one's > > > > self and the satisfaction that comes with it. Yeah it likely will be > > > > heavier. I recently read an article that someone was teaching people > > > > how to build bikes out of bamboo in 3rd world countries. The idea > > > > intrigued me. First bamboo is really very strong for its weight but > > > > it has some flex in it that would give it at least some give for the > > > > bumps in the road. I already have woodworking experience. I could be > > > > finished nice to look nice as well and if it was properly sealed and > > > > cared for it could last a long time as well. > > > > Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would > > > be really leery about routinely building frames out of it. > > > > Aside from the structural considerations, which may or may not be as > > > scary as I fear, the frame tubes are probably the cheapest, least > > > specialized part of a bicycle, third-world-wise. > > > The referenced article is probably the one in the October 2007 > > Bicycling magazine. It doesn't appear to be on their website yet. It is > > about Craig Calfee's collaboration with a Columbia University program > > to show people in Africa how to build cargo bikes from bamboo. Has made > > one training trip to Ghana. > > >http://www.earthinstitute.columbia.edu/eidirectory/displayproject.php?pr > > ojectid=598 > > >http://www.bamboobike.org/Home.html > > >http://www.calfeedesign.com/bamboo.htm > > > Dan > > Huh. It's clear I underestimated bamboo. Notably, Calfee says that a > built frame weighs about 4 pounds, which is lighter than I would have > guessed. > > Reading the bamboobike.org/Blog leads me to believe that my guess about > the frame not being the problem was not that far off the mark. That > said, the prototype is a semi-longbike design (basically, a lot like the > Kona Ute, which is in turn a rendition-as-frame of the BikeXtra longbike > kit. Kona aren't the only company doing a longbike this year: Surly is > about to sell the Big Dummy), which seems like a practical design for > the local market. > > But basically, the blog says that they're looking into the local Ghanian > parts market, and you can either start with cheap and crappy new > imported parts (cheap and crappy parts being all that the local market > could afford, of course), or you can start from complete donor-bikes, > which generally have a better parts mix, but also, ahem, include a frame. > > -- > Ryan Cousineau rcous...@sfu.cahttp://www.wiredcola.com/ > "I don't want kids who are thinking about going into mathematics > to think that they have to take drugs to succeed." -Paul Erdos Yea but I don't have to build the rest of the bike with lousy parts. If I can talk the wife into it, when the time comes I can get what I need to have an effective bike either from a quality bike that I can part out locally or with new parts. It would also open up many options to customize to my riding needs.
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Date: 26 Sep 2007 11:24:40
From: DanKMTB@gmail.com
Subject: Re: Building your own bike
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On Sep 26, 2:02 pm, Gary Young <garyyou...@gmail.com > wrote: > On Wed, 26 Sep 2007 10:47:11 -0700, DanK...@gmail.com wrote: > > On Sep 26, 11:39 am, Gary Young <garyyou...@gmail.com> wrote: > >> On Wed, 26 Sep 2007 09:06:40 -0400, Marcus Coles wrote: > >> > Doug Fattic in Niles, Michigan offers frame building courses, where the > >> > student gets to make their own frame. > > >> > Probably a great way to spend your vacation. > > >> > Doug is one of the best frame makers in the US. > > >> >http://www.classicrendezvous.com/USA/fattic_doug.htm > > >> > Marcus > > >> I just took one of Doug's courses and would recommend it highly. Doug > >> charges quite a bit less than UBI as well. > > > What's the deal with this? How much does he charge? Is there lodging > > available nearby? Specific dates or days? Groups? That would be a > > cool vaca! > > I don't think Doug's website is up and running at the moment, but he > usually announces his classes on the framebuilder's mailing list. For > instance, here's an announcement from earlier this year, which should give > you an idea of his fees: > > http://search.bikelist.org/getmsg.asp?Filename=framebuilders.10702.01... > > I think he has a class coming up in October, but it may already be full. > Send him an email. Cheap lodging is available nearby.- Hide quoted text - > > - Show quoted text - Awesome, thanks. I won't make October, but I will have to look into future classes.
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Date: 26 Sep 2007 13:02:52
From: Gary Young
Subject: Re: Building your own bike
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On Wed, 26 Sep 2007 10:47:11 -0700, DanKMTB@gmail.com wrote: > On Sep 26, 11:39 am, Gary Young <garyyou...@gmail.com> wrote: >> On Wed, 26 Sep 2007 09:06:40 -0400, Marcus Coles wrote: >> > Doug Fattic in Niles, Michigan offers frame building courses, where the >> > student gets to make their own frame. >> >> > Probably a great way to spend your vacation. >> >> > Doug is one of the best frame makers in the US. >> >> >http://www.classicrendezvous.com/USA/fattic_doug.htm >> >> > Marcus >> >> I just took one of Doug's courses and would recommend it highly. Doug >> charges quite a bit less than UBI as well. > > > What's the deal with this? How much does he charge? Is there lodging > available nearby? Specific dates or days? Groups? That would be a > cool vaca! I don't think Doug's website is up and running at the moment, but he usually announces his classes on the framebuilder's mailing list. For instance, here's an announcement from earlier this year, which should give you an idea of his fees: http://search.bikelist.org/getmsg.asp?Filename=framebuilders.10702.0163.eml I think he has a class coming up in October, but it may already be full. Send him an email. Cheap lodging is available nearby.
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Date: 26 Sep 2007 10:47:11
From: DanKMTB@gmail.com
Subject: Re: Building your own bike
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On Sep 26, 11:39 am, Gary Young <garyyou...@gmail.com > wrote: > On Wed, 26 Sep 2007 09:06:40 -0400, Marcus Coles wrote: > > Doug Fattic in Niles, Michigan offers frame building courses, where the > > student gets to make their own frame. > > > Probably a great way to spend your vacation. > > > Doug is one of the best frame makers in the US. > > >http://www.classicrendezvous.com/USA/fattic_doug.htm > > > Marcus > > I just took one of Doug's courses and would recommend it highly. Doug > charges quite a bit less than UBI as well. What's the deal with this? How much does he charge? Is there lodging available nearby? Specific dates or days? Groups? That would be a cool vaca!
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Date: 26 Sep 2007 10:39:14
From: Gary Young
Subject: Re: Building your own bike
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On Wed, 26 Sep 2007 09:06:40 -0400, Marcus Coles wrote: > Doug Fattic in Niles, Michigan offers frame building courses, where the > student gets to make their own frame. > > Probably a great way to spend your vacation. > > Doug is one of the best frame makers in the US. > > http://www.classicrendezvous.com/USA/fattic_doug.htm > > > Marcus I just took one of Doug's courses and would recommend it highly. Doug charges quite a bit less than UBI as well.
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Date: 26 Sep 2007 09:06:40
From: Marcus Coles
Subject: Re: Building your own bike
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Doug Fattic in Niles, Michigan offers frame building courses, where the student gets to make their own frame. Probably a great way to spend your vacation. Doug is one of the best frame makers in the US. http://www.classicrendezvous.com/USA/fattic_doug.htm Marcus
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Date: 25 Sep 2007 14:08:24
From: Mark
Subject: Re: Building your own bike
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On Sep 24, 11:22 pm, Ryan Cousineau <rcous...@sfu.ca > wrote: > In article <1190690227.196726.306...@w3g2000hsg.googlegroups.com>, > > Mark <mblackwell1...@yahoo.com> wrote: > > I just recently got back into biking. As a kid, I practically lived > > on a old beat up 10 speed. How it took the abuse I gave it was > > amazing. > > > I just bought a Schwinn Rocket mountain bike. I am having a blast, > > but I am hardly in the shape I once was, but that happens when you are > > near 50. From what I am reading here, it is an entry level. Yet it > > is the nicest shifting bike I have ever owned. > > > I am considering building my next bike myself. I don't know if anyone > > sells plans, people design their own, no one ever bothers to do this, > > or even if there might be common kits out there. I am open to all > > types of bikes. Just interested in finding out what options might be > > out there from people that have done it. > > If you know how to weld or braze steel, the parts can be purchased, but > it is a pretty advanced project. You could also mold your own frame from > carbon fibre, which is a surprisingly common technique for hobbyists: > > http://www.sheldonbrown.com/rinard/ > > Read all the stuff in the "Carbon Fibre" section. > > If you're just building up a cruiser or hacked-up bike, you can use > simpler, heavier steels, which are even easier to weld: > > http://dclxvi.org/chunk/meet/index.html > > Note that any bike you build yourself, even out of carbon fibre, is > likely to be so much heavier than commercial offerings, and take so long > to build, that you would be better off taking a night job at 7-11 and > buying a nice bike once you had saved up enough of your salary. > > -- > Ryan Cousineau rcous...@sfu.cahttp://www.wiredcola.com/ > "I don't want kids who are thinking about going into mathematics > to think that they have to take drugs to succeed." -Paul Erdos It really isn't about the money. Its about the desire to do it one's self and the satisfaction that comes with it. Yeah it likely will be heavier. I recently read an article that someone was teaching people how to build bikes out of bamboo in 3rd world countries. The idea intrigued me. First bamboo is really very strong for its weight but it has some flex in it that would give it at least some give for the bumps in the road. I already have woodworking experience. I could be finished nice to look nice as well and if it was properly sealed and cared for it could last a long time as well. Now welding is new to me, but I have sweated more copper plumbing pipe than I have ever wanted to do. I soldered a lot of brass musical instruments many years ago, once building my own. Thanks for the ideas. Mark
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Date: 26 Sep 2007 05:40:53
From: Ryan Cousineau
Subject: Re: Building your own bike
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In article <1190754504.644258.178390@19g2000hsx.googlegroups.com >, Mark <mblackwell1958@yahoo.com > wrote: > On Sep 24, 11:22 pm, Ryan Cousineau <rcous...@sfu.ca> wrote: > > In article <1190690227.196726.306...@w3g2000hsg.googlegroups.com>, > > > > Mark <mblackwell1...@yahoo.com> wrote: > > > I just recently got back into biking. As a kid, I practically lived > > > on a old beat up 10 speed. How it took the abuse I gave it was > > > amazing. > > > > > I just bought a Schwinn Rocket mountain bike. I am having a blast, > > > but I am hardly in the shape I once was, but that happens when you are > > > near 50. From what I am reading here, it is an entry level. Yet it > > > is the nicest shifting bike I have ever owned. > > > > > I am considering building my next bike myself. I don't know if anyone > > > sells plans, people design their own, no one ever bothers to do this, > > > or even if there might be common kits out there. I am open to all > > > types of bikes. Just interested in finding out what options might be > > > out there from people that have done it. > > > > If you know how to weld or braze steel, the parts can be purchased, but > > it is a pretty advanced project. You could also mold your own frame from > > carbon fibre, which is a surprisingly common technique for hobbyists: > > > > http://www.sheldonbrown.com/rinard/ > > > > Read all the stuff in the "Carbon Fibre" section. > > > > If you're just building up a cruiser or hacked-up bike, you can use > > simpler, heavier steels, which are even easier to weld: > > > > http://dclxvi.org/chunk/meet/index.html > > > > Note that any bike you build yourself, even out of carbon fibre, is > > likely to be so much heavier than commercial offerings, and take so long > > to build, that you would be better off taking a night job at 7-11 and > > buying a nice bike once you had saved up enough of your salary. > > > > -- > > Ryan Cousineau rcous...@sfu.cahttp://www.wiredcola.com/ > > "I don't want kids who are thinking about going into mathematics > > to think that they have to take drugs to succeed." -Paul Erdos > > It really isn't about the money. Its about the desire to do it one's > self and the satisfaction that comes with it. Yeah it likely will be > heavier. I recently read an article that someone was teaching people > how to build bikes out of bamboo in 3rd world countries. The idea > intrigued me. First bamboo is really very strong for its weight but > it has some flex in it that would give it at least some give for the > bumps in the road. I already have woodworking experience. I could be > finished nice to look nice as well and if it was properly sealed and > cared for it could last a long time as well. Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would be really leery about routinely building frames out of it. Aside from the structural considerations, which may or may not be as scary as I fear, the frame tubes are probably the cheapest, least specialized part of a bicycle, third-world-wise. Everything else is the hard part, -- Ryan Cousineau rcousine@sfu.ca http://www.wiredcola.com/ "I don't want kids who are thinking about going into mathematics to think that they have to take drugs to succeed." -Paul Erdos
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Date: 26 Sep 2007 19:57:06
From: Dennis Ferguson
Subject: Re: Building your own bike
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On 2007-09-26, Ryan Cousineau <rcousine@sfu.ca > wrote: > In article <1190754504.644258.178390@19g2000hsx.googlegroups.com>, > Mark <mblackwell1958@yahoo.com> wrote: >> It really isn't about the money. Its about the desire to do it one's >> self and the satisfaction that comes with it. Yeah it likely will be >> heavier. I recently read an article that someone was teaching people >> how to build bikes out of bamboo in 3rd world countries. The idea >> intrigued me. First bamboo is really very strong for its weight but >> it has some flex in it that would give it at least some give for the >> bumps in the road. I already have woodworking experience. I could be >> finished nice to look nice as well and if it was properly sealed and >> cared for it could last a long time as well. > > Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would > be really leery about routinely building frames out of it. > > Aside from the structural considerations, which may or may not be as > scary as I fear, the frame tubes are probably the cheapest, least > specialized part of a bicycle, third-world-wise. I don't know, bamboo seems pretty strong for its weight and it grows like a weed. In Hong Kong pretty much all construction scaffolding I've noticed is bamboo, I've never seen steel scaffolding, and this includes the scaffolding on buildings that are well over 50 floors. I assume the cost of the material is the benefit since it looks like more work to erect the scaffolding. Calfee will build you a bamboo frame pretty routinely if you pay for it, though I don't think cost minimization is the object of their particular offering. Dennis Ferguson
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Date: 26 Sep 2007 02:11:49
From: Dan Becker
Subject: Re: Building your own bike
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In article <rcousine-DD662E.22405225092007@news.telus.net >, Ryan Cousineau <rcousine@sfu.ca > wrote: > In article <1190754504.644258.178390@19g2000hsx.googlegroups.com>, > Mark <mblackwell1958@yahoo.com> wrote: > > > It really isn't about the money. Its about the desire to do it one's > > self and the satisfaction that comes with it. Yeah it likely will be > > heavier. I recently read an article that someone was teaching people > > how to build bikes out of bamboo in 3rd world countries. The idea > > intrigued me. First bamboo is really very strong for its weight but > > it has some flex in it that would give it at least some give for the > > bumps in the road. I already have woodworking experience. I could be > > finished nice to look nice as well and if it was properly sealed and > > cared for it could last a long time as well. > > Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would > be really leery about routinely building frames out of it. > > Aside from the structural considerations, which may or may not be as > scary as I fear, the frame tubes are probably the cheapest, least > specialized part of a bicycle, third-world-wise. The referenced article is probably the one in the October 2007 Bicycling magazine. It doesn't appear to be on their website yet. It is about Craig Calfee's collaboration with a Columbia University program to show people in Africa how to build cargo bikes from bamboo. Has made one training trip to Ghana. http://www.earthinstitute.columbia.edu/eidirectory/displayproject.php?pr ojectid=598 http://www.bamboobike.org/Home.html http://www.calfeedesign.com/bamboo.htm Dan
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Date: 27 Sep 2007 03:45:32
From: Ryan Cousineau
Subject: Re: Building your own bike
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In article <260920070211495246%NoUCE@address.invalid >, Dan Becker <NoUCE@address.invalid > wrote: > In article <rcousine-DD662E.22405225092007@news.telus.net>, Ryan > Cousineau <rcousine@sfu.ca> wrote: > > > In article <1190754504.644258.178390@19g2000hsx.googlegroups.com>, > > Mark <mblackwell1958@yahoo.com> wrote: > > > > > It really isn't about the money. Its about the desire to do it one's > > > self and the satisfaction that comes with it. Yeah it likely will be > > > heavier. I recently read an article that someone was teaching people > > > how to build bikes out of bamboo in 3rd world countries. The idea > > > intrigued me. First bamboo is really very strong for its weight but > > > it has some flex in it that would give it at least some give for the > > > bumps in the road. I already have woodworking experience. I could be > > > finished nice to look nice as well and if it was properly sealed and > > > cared for it could last a long time as well. > > > > Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would > > be really leery about routinely building frames out of it. > > > > Aside from the structural considerations, which may or may not be as > > scary as I fear, the frame tubes are probably the cheapest, least > > specialized part of a bicycle, third-world-wise. > > The referenced article is probably the one in the October 2007 > Bicycling magazine. It doesn't appear to be on their website yet. It is > about Craig Calfee's collaboration with a Columbia University program > to show people in Africa how to build cargo bikes from bamboo. Has made > one training trip to Ghana. > > http://www.earthinstitute.columbia.edu/eidirectory/displayproject.php?pr > ojectid=598 > > http://www.bamboobike.org/Home.html > > http://www.calfeedesign.com/bamboo.htm > > Dan Huh. It's clear I underestimated bamboo. Notably, Calfee says that a built frame weighs about 4 pounds, which is lighter than I would have guessed. Reading the bamboobike.org/Blog leads me to believe that my guess about the frame not being the problem was not that far off the mark. That said, the prototype is a semi-longbike design (basically, a lot like the Kona Ute, which is in turn a rendition-as-frame of the BikeXtra longbike kit. Kona aren't the only company doing a longbike this year: Surly is about to sell the Big Dummy), which seems like a practical design for the local market. But basically, the blog says that they're looking into the local Ghanian parts market, and you can either start with cheap and crappy new imported parts (cheap and crappy parts being all that the local market could afford, of course), or you can start from complete donor-bikes, which generally have a better parts mix, but also, ahem, include a frame. -- Ryan Cousineau rcousine@sfu.ca http://www.wiredcola.com/ "I don't want kids who are thinking about going into mathematics to think that they have to take drugs to succeed." -Paul Erdos
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Date: 28 Sep 2007 21:57:51
From:
Subject: Re: Building your own bike
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On Thu, 27 Sep 2007 03:45:32 GMT, Ryan Cousineau <rcousine@sfu.ca > wrote: >In article <260920070211495246%NoUCE@address.invalid>, > Dan Becker <NoUCE@address.invalid> wrote: > >> In article <rcousine-DD662E.22405225092007@news.telus.net>, Ryan >> Cousineau <rcousine@sfu.ca> wrote: >> >> > In article <1190754504.644258.178390@19g2000hsx.googlegroups.com>, >> > Mark <mblackwell1958@yahoo.com> wrote: >> > >> > > It really isn't about the money. Its about the desire to do it one's >> > > self and the satisfaction that comes with it. Yeah it likely will be >> > > heavier. I recently read an article that someone was teaching people >> > > how to build bikes out of bamboo in 3rd world countries. The idea >> > > intrigued me. First bamboo is really very strong for its weight but >> > > it has some flex in it that would give it at least some give for the >> > > bumps in the road. I already have woodworking experience. I could be >> > > finished nice to look nice as well and if it was properly sealed and >> > > cared for it could last a long time as well. >> > >> > Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would >> > be really leery about routinely building frames out of it. >> > >> > Aside from the structural considerations, which may or may not be as >> > scary as I fear, the frame tubes are probably the cheapest, least >> > specialized part of a bicycle, third-world-wise. >> >> The referenced article is probably the one in the October 2007 >> Bicycling magazine. It doesn't appear to be on their website yet. It is >> about Craig Calfee's collaboration with a Columbia University program >> to show people in Africa how to build cargo bikes from bamboo. Has made >> one training trip to Ghana. >> >> http://www.earthinstitute.columbia.edu/eidirectory/displayproject.php?pr >> ojectid=598 >> >> http://www.bamboobike.org/Home.html >> >> http://www.calfeedesign.com/bamboo.htm >> >> Dan > >Huh. It's clear I underestimated bamboo. Notably, Calfee says that a >built frame weighs about 4 pounds, which is lighter than I would have >guessed. > >Reading the bamboobike.org/Blog leads me to believe that my guess about >the frame not being the problem was not that far off the mark. That >said, the prototype is a semi-longbike design (basically, a lot like the >Kona Ute, which is in turn a rendition-as-frame of the BikeXtra longbike >kit. Kona aren't the only company doing a longbike this year: Surly is >about to sell the Big Dummy), which seems like a practical design for >the local market. > >But basically, the blog says that they're looking into the local Ghanian >parts market, and you can either start with cheap and crappy new >imported parts (cheap and crappy parts being all that the local market >could afford, of course), or you can start from complete donor-bikes, >which generally have a better parts mix, but also, ahem, include a frame. Which could be a broken, bent, or otherwise unuseable frame. Lots of THEM in Africa. (but then, a lot of them are the flimsy "flying pigeons" and their ilk from China - and their components may not be worth scavenging. -- Posted via a free Usenet account from http://www.teranews.com
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Date: 29 Sep 2007 04:36:48
From: Ryan Cousineau
Subject: Re: Building your own bike
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In article <76crf31pkq9t841ro8sb6g0brn81qb84hn@4ax.com >, clare at snyder.on.ca wrote: > On Thu, 27 Sep 2007 03:45:32 GMT, Ryan Cousineau <rcousine@sfu.ca> > wrote: > > >In article <260920070211495246%NoUCE@address.invalid>, > > Dan Becker <NoUCE@address.invalid> wrote: > > > >> In article <rcousine-DD662E.22405225092007@news.telus.net>, Ryan > >> Cousineau <rcousine@sfu.ca> wrote: > >> > >> > In article <1190754504.644258.178390@19g2000hsx.googlegroups.com>, > >> > Mark <mblackwell1958@yahoo.com> wrote: > >> > > >> > > It really isn't about the money. Its about the desire to do it one's > >> > > self and the satisfaction that comes with it. Yeah it likely will be > >> > > heavier. I recently read an article that someone was teaching people > >> > > how to build bikes out of bamboo in 3rd world countries. The idea > >> > > intrigued me. First bamboo is really very strong for its weight but > >> > > it has some flex in it that would give it at least some give for the > >> > > bumps in the road. I already have woodworking experience. I could be > >> > > finished nice to look nice as well and if it was properly sealed and > >> > > cared for it could last a long time as well. > >> > > >> > Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would > >> > be really leery about routinely building frames out of it. > >> > > >> > Aside from the structural considerations, which may or may not be as > >> > scary as I fear, the frame tubes are probably the cheapest, least > >> > specialized part of a bicycle, third-world-wise. > >> > >> The referenced article is probably the one in the October 2007 > >> Bicycling magazine. It doesn't appear to be on their website yet. It is > >> about Craig Calfee's collaboration with a Columbia University program > >> to show people in Africa how to build cargo bikes from bamboo. Has made > >> one training trip to Ghana. > >> > >> http://www.earthinstitute.columbia.edu/eidirectory/displayproject.php?pr > >> ojectid=598 > >> > >> http://www.bamboobike.org/Home.html > >> > >> http://www.calfeedesign.com/bamboo.htm > >> > >> Dan > > > >Huh. It's clear I underestimated bamboo. Notably, Calfee says that a > >built frame weighs about 4 pounds, which is lighter than I would have > >guessed. > > > >Reading the bamboobike.org/Blog leads me to believe that my guess about > >the frame not being the problem was not that far off the mark. That > >said, the prototype is a semi-longbike design (basically, a lot like the > >Kona Ute, which is in turn a rendition-as-frame of the BikeXtra longbike > >kit. Kona aren't the only company doing a longbike this year: Surly is > >about to sell the Big Dummy), which seems like a practical design for > >the local market. > > > >But basically, the blog says that they're looking into the local Ghanian > >parts market, and you can either start with cheap and crappy new > >imported parts (cheap and crappy parts being all that the local market > >could afford, of course), or you can start from complete donor-bikes, > >which generally have a better parts mix, but also, ahem, include a frame. > > Which could be a broken, bent, or otherwise unuseable frame. Lots of > THEM in Africa. (but then, a lot of them are the flimsy "flying > pigeons" and their ilk from China - and their components may not be > worth scavenging. Possibly, but I'm pretty sure most of the donor-bikes start with useable frames. If they didn't, it would be a waste of space to ship them. Well, maybe not. The article mentions local Ghanian import duties which cause complete bikes to be cheaper to import than parts. Nonetheless, that's an artifact of the local tax system, not an inherent problem. What I'm getting at is there's a large chance that by revolutionizing the bicycle frame, they're solving the non-problem. -- Ryan Cousineau rcousine@sfu.ca http://www.wiredcola.com/ "I don't want kids who are thinking about going into mathematics to think that they have to take drugs to succeed." -Paul Erdos
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Date: 29 Sep 2007 12:34:09
From: A Muzi
Subject: Re: Building your own bike
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>>>>> Mark <mblackwell1958@yahoo.com> wrote: >>>>>> It really isn't about the money. Its about the desire to do it one's >>>>>> self and the satisfaction that comes with it. Yeah it likely will be >>>>>> heavier. I recently read an article that someone was teaching people >>>>>> how to build bikes out of bamboo in 3rd world countries. The idea >>>>>> intrigued me. First bamboo is really very strong for its weight but >>>>>> it has some flex in it that would give it at least some give for the >>>>>> bumps in the road. I already have woodworking experience. I could be >>>>>> finished nice to look nice as well and if it was properly sealed and >>>>>> cared for it could last a long time as well. >>>> Ryan Cousineau <rcousine@sfu.ca> wrote: >>>>> Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would >>>>> be really leery about routinely building frames out of it. >>>>> Aside from the structural considerations, which may or may not be as >>>>> scary as I fear, the frame tubes are probably the cheapest, least >>>>> specialized part of a bicycle, third-world-wise. >>> Dan Becker <NoUCE@address.invalid> wrote: >>>> The referenced article is probably the one in the October 2007 >>>> Bicycling magazine. It doesn't appear to be on their website yet. It is >>>> about Craig Calfee's collaboration with a Columbia University program >>>> to show people in Africa how to build cargo bikes from bamboo. Has made >>>> one training trip to Ghana. >>>> http://www.earthinstitute.columbia.edu/eidirectory/displayproject.php?pr >>>> ojectid=598 >>>> http://www.bamboobike.org/Home.html >>>> http://www.calfeedesign.com/bamboo.htm >> Ryan Cousineau <rcousine@sfu.ca> wrote: >>> Huh. It's clear I underestimated bamboo. Notably, Calfee says that a >>> built frame weighs about 4 pounds, which is lighter than I would have >>> guessed. >>> >>> Reading the bamboobike.org/Blog leads me to believe that my guess about >>> the frame not being the problem was not that far off the mark. That >>> said, the prototype is a semi-longbike design (basically, a lot like the >>> Kona Ute, which is in turn a rendition-as-frame of the BikeXtra longbike >>> kit. Kona aren't the only company doing a longbike this year: Surly is >>> about to sell the Big Dummy), which seems like a practical design for >>> the local market. >>> But basically, the blog says that they're looking into the local Ghanian >>> parts market, and you can either start with cheap and crappy new >>> imported parts (cheap and crappy parts being all that the local market >>> could afford, of course), or you can start from complete donor-bikes, >>> which generally have a better parts mix, but also, ahem, include a frame. > clare at snyder.on.ca wrote: >> Which could be a broken, bent, or otherwise unuseable frame. Lots of >> THEM in Africa. (but then, a lot of them are the flimsy "flying >> pigeons" and their ilk from China - and their components may not be >> worth scavenging. Ryan Cousineau wrote: > Possibly, but I'm pretty sure most of the donor-bikes start with useable > frames. If they didn't, it would be a waste of space to ship them. > > Well, maybe not. The article mentions local Ghanian import duties which > cause complete bikes to be cheaper to import than parts. Nonetheless, > that's an artifact of the local tax system, not an inherent problem. > > What I'm getting at is there's a large chance that by revolutionizing > the bicycle frame, they're solving the non-problem. Uh, US duties run about 5.5% for complete bikes, often 14% for parts (many esoteric exceptions including a duty on tubulars, which are not made here. Wonder why rings are pricey? Chainrings are 'parts' @14%, cranksets duty free) -- Andrew Muzi www.yellowjersey.org Open every day since 1 April, 1971
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Date: 29 Sep 2007 12:44:34
From:
Subject: Re: Building your own bike
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On Sat, 29 Sep 2007 12:34:09 -0500, A Muzi <am@yellowjersey.org > wrote: >>>>>> Mark <mblackwell1958@yahoo.com> wrote: >>>>>>> It really isn't about the money. Its about the desire to do it one's >>>>>>> self and the satisfaction that comes with it. Yeah it likely will be >>>>>>> heavier. I recently read an article that someone was teaching people >>>>>>> how to build bikes out of bamboo in 3rd world countries. The idea >>>>>>> intrigued me. First bamboo is really very strong for its weight but >>>>>>> it has some flex in it that would give it at least some give for the >>>>>>> bumps in the road. I already have woodworking experience. I could be >>>>>>> finished nice to look nice as well and if it was properly sealed and >>>>>>> cared for it could last a long time as well. > >>>>> Ryan Cousineau <rcousine@sfu.ca> wrote: >>>>>> Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would >>>>>> be really leery about routinely building frames out of it. >>>>>> Aside from the structural considerations, which may or may not be as >>>>>> scary as I fear, the frame tubes are probably the cheapest, least >>>>>> specialized part of a bicycle, third-world-wise. > >>>> Dan Becker <NoUCE@address.invalid> wrote: >>>>> The referenced article is probably the one in the October 2007 >>>>> Bicycling magazine. It doesn't appear to be on their website yet. It is >>>>> about Craig Calfee's collaboration with a Columbia University program >>>>> to show people in Africa how to build cargo bikes from bamboo. Has made >>>>> one training trip to Ghana. >>>>> http://www.earthinstitute.columbia.edu/eidirectory/displayproject.php?pr >>>>> ojectid=598 >>>>> http://www.bamboobike.org/Home.html >>>>> http://www.calfeedesign.com/bamboo.htm > >>> Ryan Cousineau <rcousine@sfu.ca> wrote: >>>> Huh. It's clear I underestimated bamboo. Notably, Calfee says that a >>>> built frame weighs about 4 pounds, which is lighter than I would have >>>> guessed. >>>> >>>> Reading the bamboobike.org/Blog leads me to believe that my guess about >>>> the frame not being the problem was not that far off the mark. That >>>> said, the prototype is a semi-longbike design (basically, a lot like the >>>> Kona Ute, which is in turn a rendition-as-frame of the BikeXtra longbike >>>> kit. Kona aren't the only company doing a longbike this year: Surly is >>>> about to sell the Big Dummy), which seems like a practical design for >>>> the local market. >>>> But basically, the blog says that they're looking into the local Ghanian >>>> parts market, and you can either start with cheap and crappy new >>>> imported parts (cheap and crappy parts being all that the local market >>>> could afford, of course), or you can start from complete donor-bikes, >>>> which generally have a better parts mix, but also, ahem, include a frame. > >> clare at snyder.on.ca wrote: >>> Which could be a broken, bent, or otherwise unuseable frame. Lots of >>> THEM in Africa. (but then, a lot of them are the flimsy "flying >>> pigeons" and their ilk from China - and their components may not be >>> worth scavenging. > >Ryan Cousineau wrote: >> Possibly, but I'm pretty sure most of the donor-bikes start with useable >> frames. If they didn't, it would be a waste of space to ship them. >> >> Well, maybe not. The article mentions local Ghanian import duties which >> cause complete bikes to be cheaper to import than parts. Nonetheless, >> that's an artifact of the local tax system, not an inherent problem. >> >> What I'm getting at is there's a large chance that by revolutionizing >> the bicycle frame, they're solving the non-problem. > >Uh, US duties run about 5.5% for complete bikes, often 14% for parts >(many esoteric exceptions including a duty on tubulars, which are not >made here. Wonder why rings are pricey? Chainrings are 'parts' @14%, >cranksets duty free) Dear Andrew, Because some patriots speculate in Egyptian cranksets? *** "Why don't you sell your cranksets to the government?" Milo vetoed the idea brusquely. "It's a matter of principle," he explained firmly. "The government has no business in business, and I would be the last person in the world to ever try to involve the government in a business of mine. But the business of the government is business," he remembered alertly, and continued with elation. "Calvin Coolidge said that, and Calvin Coolidge was a President, so it must be true. And the government does have the responsibility of buying all the Egyptian cranksets I've got that no one else wants so I can make a profit, doesn't it? But how will I get the government to do it?" "Bribe it." "Bribe it!" Milo was outraged and almost lost his balance and broke his neck again. "Shame on you," he scolded severely, breathing virtuous fire down and upward into his rusty mustache through his billowing nostrils and prim lips. "Bribery is against the law, and you know it. But it's not against the law to make a profit, isn't it? So it can't be against the law for me to bribe someone in order to make a fair profit, can it? No, of course not! But how would I know who to bribe?" "Oh you don't worry about that. You make the bribe big enough and they will find you. Just make sure you do everything right out in the open. Let everyone know exactly what you want and how much you're willing to pay for it. The first time you act guilty or ashamed, you might get into trouble." "I wish you'd come with me." Milo remarked. "I won't feel safe among people who take bribes. They're no better than a bunch of crooks." "You'll be alright," Yossarian assured him with confidence. "If you run into trouble, just tell everybody that the security of the country requires a strong domestic Egyptian-crankset speculating industry." "It does," Milo informed him solemnly. "A strong Egyptian-crankset speculating industry means a much stronger America." "Of course it does. And if that doesn't work, point out the great number of American families that depend on it for income." "A great many American families do depend on it for income." "You see?" said Yossarian. "You're much better at it than I am. You almost make it sound true." "It is true." *** Cheers, Carl Fogel
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Date: 26 Sep 2007 00:07:34
From:
Subject: Re: Building your own bike
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On Wed, 26 Sep 2007 05:40:53 GMT, Ryan Cousineau <rcousine@sfu.ca > wrote: >Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would >be really leery about routinely building frames out of it. > >Aside from the structural considerations, which may or may not be as >scary as I fear, the frame tubes are probably the cheapest, least >specialized part of a bicycle, third-world-wise. > >Everything else is the hard part, Dear Ryan, "Bamboo frames.--From the discussion on the frame (chap. xxiii.) it will be seen that when the frame is properly barced, and its members so arranged that the stresses on them are along their axes, the maximum tensile or compressive stress on the material is small. If a steel tube were made as light as possible, with merely sufficient sectional area to resist these principal stresses, it would be so thin that it would be unable to resist rough handling, and would speedily become indented locally. A lighter material with greater thickness, though of less strength, would resist these local forces better. The bamboo frame (fig. 262) is an effort in this direction, the bamboo tubes being stronger locally than steel tubes of equal weight and external diameter." --Sharp, "Bicycles & Tricycles," 1896, p.286-7 Wooden and bamboo bicycles were built by several companies and ridden by ordinary riders, but they offered no real advantages and were expensive for mass production. As far as I can tell, wood and bamboo were abandoned except for novelty items because steel is hard to beat for price and overall durability. 1897 wood frame lady's bike: http://www.metzbicyclemuseum.com/Bike25a.html Lady's bentwood bicycle: http://www.metzbicyclemuseum.com/Bike31a.html The bamboo bike that Andrew Muzi isn't talking about: http://www.wisconsinhistory.org/wlhba/articleView.asp?pg=1&id=10367&pn=0 http://www.wisconsinhistory.org/turningpoints/search.asp?id=1130 *** My theory about steel versus bamboo is supported by this page: "The Bamboo Cycle Company of Holbourne, London, had its works in Petit Street, off Pountney Street, Wolverhampton. Their machines initially had frames made of bamboo because it was very strong, lightweight and free from corrosion. In practice steel proved to be a much better material for the purpose and so only a few real bamboo bikes were made." "Later models were made of steel that was disguised to look like bamboo. The bicycles were fitted with the patent 'Doolittle' back pedalling brake and an automatically adjustable handlebar. The machines were only in production for a few years and it is thought that only small numbers were made. The company also had premises in Thomas Street." http://www.localhistory.scit.wlv.ac.uk/Museum/Transport/bicycles/Bamboo.htm The site above has pictures, but whether the bikes are made of real or fake bamboo is hard to tell. Cheers, Carl Fogel
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Date: 26 Sep 2007 22:13:53
From: John Thompson
Subject: Re: Building your own bike
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On 2007-09-26, carlfogel@comcast.net <carlfogel@comcast.net > wrote: > On Wed, 26 Sep 2007 05:40:53 GMT, Ryan Cousineau <rcousine@sfu.ca> > wrote: > >>Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would >>be really leery about routinely building frames out of it. > As far as I can tell, wood and bamboo were abandoned except for > novelty items because steel is hard to beat for price and overall > durability. > > 1897 wood frame lady's bike: > > http://www.metzbicyclemuseum.com/Bike25a.html > > Lady's bentwood bicycle: > > http://www.metzbicyclemuseum.com/Bike31a.html > > The bamboo bike that Andrew Muzi isn't talking about: > > http://www.wisconsinhistory.org/wlhba/articleView.asp?pg=1&id=10367&pn=0 > > http://www.wisconsinhistory.org/turningpoints/search.asp?id=1130 Her's the modern version: http://www.calfeedesign.com/bamboo.htm -- John (john@os2.dhs.org)
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Date: 26 Sep 2007 13:03:39
From: A Muzi
Subject: Re: Building your own bike
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> Ryan Cousineau <rcousine@sfu.ca> wrote: >> Bamboo?! Really?!? I've seen bike-show bikes made out of it, but I would >> be really leery about routinely building frames out of it. >> Aside from the structural considerations, which may or may not be as >> scary as I fear, the frame tubes are probably the cheapest, least >> specialized part of a bicycle, third-world-wise. >> Everything else is the hard part, carlfogel@comcast.net wrote: > "Bamboo frames.--From the discussion on the frame (chap. xxiii.) it > will be seen that when the frame is properly barced, and its members > so arranged that the stresses on them are along their axes, the > maximum tensile or compressive stress on the material is small. If a > steel tube were made as light as possible, with merely sufficient > sectional area to resist these principal stresses, it would be so thin > that it would be unable to resist rough handling, and would speedily > become indented locally. A lighter material with greater thickness, > though of less strength, would resist these local forces better. The > bamboo frame (fig. 262) is an effort in this direction, the bamboo > tubes being stronger locally than steel tubes of equal weight and > external diameter." > > --Sharp, "Bicycles & Tricycles," 1896, p.286-7 > > Wooden and bamboo bicycles were built by several companies and ridden > by ordinary riders, but they offered no real advantages and were > expensive for mass production. > > As far as I can tell, wood and bamboo were abandoned except for > novelty items because steel is hard to beat for price and overall > durability. > > 1897 wood frame lady's bike: > > http://www.metzbicyclemuseum.com/Bike25a.html > > Lady's bentwood bicycle: > > http://www.metzbicyclemuseum.com/Bike31a.html > > The bamboo bike that Andrew Muzi isn't talking about: > > http://www.wisconsinhistory.org/wlhba/articleView.asp?pg=1&id=10367&pn=0 > > http://www.wisconsinhistory.org/turningpoints/search.asp?id=1130 > > *** > > My theory about steel versus bamboo is supported by this page: > > "The Bamboo Cycle Company of Holbourne, London, had its works in Petit > Street, off Pountney Street, Wolverhampton. Their machines initially > had frames made of bamboo because it was very strong, lightweight and > free from corrosion. In practice steel proved to be a much better > material for the purpose and so only a few real bamboo bikes were > made." > > "Later models were made of steel that was disguised to look like > bamboo. The bicycles were fitted with the patent 'Doolittle' back > pedalling brake and an automatically adjustable handlebar. The > machines were only in production for a few years and it is thought > that only small numbers were made. The company also had premises in > Thomas Street." > > http://www.localhistory.scit.wlv.ac.uk/Museum/Transport/bicycles/Bamboo.htm > > The site above has pictures, but whether the bikes are made of real or > fake bamboo is hard to tell. There's a relatively current (?) outfit called Bamboo Bike Co which paints frame tubes to look like bamboo. Occasional artistic efforts include wrapping a string on a tube, smearing bondo, then removing the string before airbrushing to a nice effect. Our local bike factory 2 blocks up (a hundred or so years ago) used maple, which like our shop floors, was chosen because they just had a lot of it. -- Andrew Muzi www.yellowjersey.org Open every day since 1 April, 1971
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Date: 25 Sep 2007 21:05:35
From: Jeff
Subject: Re: Building your own bike
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"Mark" <mblackwell1958@yahoo.com > wrote in message news:1190754504.644258.178390@19g2000hsx.googlegroups.com... > On Sep 24, 11:22 pm, Ryan Cousineau <rcous...@sfu.ca> wrote: > Now welding is new to me, but I have sweated more copper plumbing pipe > than I have ever wanted to do. I soldered a lot of brass musical > instruments many years ago, once building my own. > > Thanks for the ideas. > > Mark Then look into a brazed-lugged frame. It isn't all that much different from soldering copper pipe. ...much hotter, of course, but very similar. ...but for a frame of some quality, you will still need specialized reamers and facers as I mentioned before. ...and someway to hold the frame in alignment as you work. ...might be able to get away without precisely facing the BB and headtube, but you'll end up with scale and other junk inside of the seat tube to the point that you won't be able to insert a seattube without properly cleaning it out with a quality seat-tube reamer. I bought a used one years ago from ebay and had a friend who was both a frame-builder and an instructor at a machine-shop in a community college modify the thing (using a very large CNC machine) so that it was perfect for a 27.2mm seattube. ...cost me all of $20 when they would normally be well over $100 for that one reamer alone. tig welding takes much time to learn. I've practiced for days and am plenty good enought to weld thick pipe, but no where near good enough to work with thin bike tubing. j -- Posted via a free Usenet account from http://www.teranews.com
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Date: 25 Sep 2007 04:22:08
From: Ryan Cousineau
Subject: Re: Building your own bike
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In article <1190690227.196726.306500@w3g2000hsg.googlegroups.com >, Mark <mblackwell1958@yahoo.com > wrote: > I just recently got back into biking. As a kid, I practically lived > on a old beat up 10 speed. How it took the abuse I gave it was > amazing. > > I just bought a Schwinn Rocket mountain bike. I am having a blast, > but I am hardly in the shape I once was, but that happens when you are > near 50. From what I am reading here, it is an entry level. Yet it > is the nicest shifting bike I have ever owned. > > I am considering building my next bike myself. I don't know if anyone > sells plans, people design their own, no one ever bothers to do this, > or even if there might be common kits out there. I am open to all > types of bikes. Just interested in finding out what options might be > out there from people that have done it. If you know how to weld or braze steel, the parts can be purchased, but it is a pretty advanced project. You could also mold your own frame from carbon fibre, which is a surprisingly common technique for hobbyists: http://www.sheldonbrown.com/rinard/ Read all the stuff in the "Carbon Fibre" section. If you're just building up a cruiser or hacked-up bike, you can use simpler, heavier steels, which are even easier to weld: http://dclxvi.org/chunk/meet/index.html Note that any bike you build yourself, even out of carbon fibre, is likely to be so much heavier than commercial offerings, and take so long to build, that you would be better off taking a night job at 7-11 and buying a nice bike once you had saved up enough of your salary. -- Ryan Cousineau rcousine@sfu.ca http://www.wiredcola.com/ "I don't want kids who are thinking about going into mathematics to think that they have to take drugs to succeed." -Paul Erdos
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Date: 24 Sep 2007 22:53:58
From: Jeff
Subject: Re: Building your own bike
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"Mark" <mblackwell1958@yahoo.com > wrote in message news:1190690227.196726.306500@w3g2000hsg.googlegroups.com... > I am considering building my next bike myself. I don't know if anyone > sells plans, people design their own, no one ever bothers to do this, > or even if there might be common kits out there. I am open to all > types of bikes. Just interested in finding out what options might be > out there from people that have done it. "building" meaning assembling the components on a purchased frame or attempting to weld a frame yourself? If the former, not really a big deal with a number of hand tools. If the latter, you're into some fairly complex matters requiring some fairly heavy equipment to do this properly. There is (or at least used to be) a framebuilder's email list, with some fairly good info. ...but you're speaking about either a lathe or vertical mill and some way to hold tubes to cut and miter at precise angles. ...or cutting and filing by hand, and that takes much time and practice. ...and then a tig welder with some specialized set-ups. ...unless you want to do an older-type brazed joint and then you will need a torch. ...and an expensive frame jig to hold everything in place (although I have seen some homemade inexpensive wooden jigs). ...and then some specialized cycle reamers to face the bottom-bracket and head-tubes, and some alignment tools for the rear derailleurs and to clean up the inside of the seat tube after welding. ...figure about 500-$1000 for the hand tools alone. ...but if you have access to a machine shop and want to custom make some of your own jigs, you can get tubes and all other necessary supplies from on-line sources. I've listed a few sites below. ...and if you're serious, I may have a number of the high-quality frame building tools that are necessary that I've considered selling. ...not so sure that I want to part with them, however. Jeff http://www.timpaterek.com/ http://www.henryjames.com/ http://www.anvilbikes.com/ http://www.bikeschool.com/store/ -- Posted via a free Usenet account from http://www.teranews.com
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