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Date: 26 Jul 2007 12:50:56
From: Francesco Devittori
Subject: Play in Dura Ace brake caliper
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Hi all, it has been a long time I don't post here, but I remember many outstanding mechanics here, so maybe someone can help me solve this problem. I have a front Dura Ace 7800 brake caliper that has some play around the pivot (the one that goes through the fork). It looks like the brake "floats" around that pivot, so I cannot keep it aligned. It stays "almost" aligned just because the housing keeps it in place, but it doesn't look right. If I grab the whole caliper with my hand, I can easily rotate it side- by-side (about half a centimeter). When I open the brake (with the "quick release" plastic lever), the caliper opens on on side but since the housing is pushing it down, it ends up badly misaligned. I noticed that the thin washer that sits just behind the brake body (before the "strange" thick spacer that goes against the fork) has some play, i.e. I can rotate it with the finger. The rear brake, which is working fine, does not have this play. Maybe it's just something to thighten, but I don't know where to look... I hope my explanation was not too confused! Does anybody have any idea or suggestion? I have some races coming and a brake almost touching the rim is the last thing you want to think about... Thanks! Frenk
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Date: 26 Jul 2007 23:42:41
From: Francesco Devittori
Subject: Re: Play in Dura Ace brake caliper
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On Jul 26, 11:16 pm, Calvin Jones <i...@parktool.com > wrote: > It is likely that is not a washer but the locknut for the pivot > adjustment. One arm is adjusted by taking it off the bike. See this > athttp://www.parktool.com/repair/readhowto.asp?id=20 I think this is the answer, I need to adjust the locknut. I will try soon. I didn't realize that the Parktool website had so detailed instructions, thanks for the hint. I'm surprised shimano does not have a service manual for their brakes. (they just provide the exploded view and the basic installation sheet). As I'm finally understanding how the caliper works, I have a couple of questions more: - what's the function of the small bolt that goes inside the locknut? Is it to keep the locknut in place once adjusted? - what's the function of the similar small bolt that goes inside the bridge (under the bridge)? Parktool's website calls it "setscrew" and shows a shimano brake that has it under the bridge, and a campy one that has it inside the locknut. However from what I can tell the BR-7800 has both... Thanks for the great help! Frenk
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Date: 26 Jul 2007 22:55:25
From: A Muzi
Subject: Re: Play in Dura Ace brake caliper
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Francesco Devittori wrote: > it has been a long time I don't post here, but I remember many > outstanding mechanics here, so maybe someone can help me solve this > problem. > > I have a front Dura Ace 7800 brake caliper that has some play around > the pivot (the one that goes through the fork). It looks like the > brake "floats" around that pivot, so I cannot keep it aligned. It > stays "almost" aligned just because the housing keeps it in place, but > it doesn't look right. > If I grab the whole caliper with my hand, I can easily rotate it side- > by-side (about half a centimeter). > When I open the brake (with the "quick release" plastic lever), the > caliper opens on on side but since the housing is pushing it down, it > ends up badly misaligned. > > I noticed that the thin washer that sits just behind the brake body > (before the "strange" thick spacer that goes against the fork) has > some play, i.e. I can rotate it with the finger. The rear brake, which > is working fine, does not have this play. > > Maybe it's just something to thighten, but I don't know where to > look... > I hope my explanation was not too confused! > > Does anybody have any idea or suggestion? I have some races coming and > a brake almost touching the rim is the last thing you want to think > about... 5mm key on the back of your fork tightens the brake to the fork. Slip your fingers aside the tire on both sides before doing _anything_ to your brake. Is that wheel centered in the fork ? Do check first. -- Andrew Muzi www.yellowjersey.org Open every day since 1 April, 1971
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Date: 26 Jul 2007 14:16:03
From: Calvin Jones
Subject: Re: Play in Dura Ace brake caliper
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It is likely that is not a washer but the locknut for the pivot adjustment. One arm is adjusted by taking it off the bike. See this at http://www.parktool.com/repair/readhowto.asp?id=20
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Date: 26 Jul 2007 14:06:39
From: Francesco Devittori
Subject: Re: Play in Dura Ace brake caliper
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On Jul 26, 10:01 pm, Lou Holtman <lholremovet...@planet.nl > wrote: > Francesco Devittori wrote: > > Hi all, > > > it has been a long time I don't post here, but I remember many > > outstanding mechanics here, so maybe someone can help me solve this > > problem. > > > I have a front Dura Ace 7800 brake caliper that has some play around > > the pivot (the one that goes through the fork). It looks like the > > brake "floats" around that pivot, so I cannot keep it aligned. It > > stays "almost" aligned just because the housing keeps it in place, but > > it doesn't look right. > > If I grab the whole caliper with my hand, I can easily rotate it side- > > by-side (about half a centimeter). > > When I open the brake (with the "quick release" plastic lever), the > > caliper opens on on side but since the housing is pushing it down, it > > ends up badly misaligned. > > > I noticed that the thin washer that sits just behind the brake body > > (before the "strange" thick spacer that goes against the fork) has > > some play, i.e. I can rotate it with the finger. The rear brake, which > > is working fine, does not have this play. > > > Maybe it's just something to thighten, but I don't know where to > > look... > > I hope my explanation was not too confused! > > > Does anybody have any idea or suggestion? I have some races coming and > > a brake almost touching the rim is the last thing you want to think > > about... > > > Thanks! > > > Frenk > > It is a little confusing, but do you have the right nut length? Maybe it > is bottoming out before it clamps the caliper against the fork. Is this > a new installation? > > Lou In fact the fork is new, but the caliper is used (looks fine though). I think the nut is the correct length, as it was supplied with the fork. Also with the caliper removed from the fork, I can still see that the washer can move. In the rear caliper the washer is thight even when the brake is not installed. Here a picture: http://img67.imageshack.us/img67/9430/dabrakezm4.jpg , when the caliper is installed, if I grab it and move it side-by-side, the "spacer" stays in place, thight to the fork (that's why I think the nut is ok), but the washer has some slight space to move.. I don't know if now it's a bit more clear...
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Date: 26 Jul 2007 22:01:28
From: Lou Holtman
Subject: Re: Play in Dura Ace brake caliper
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Francesco Devittori wrote: > Hi all, > > it has been a long time I don't post here, but I remember many > outstanding mechanics here, so maybe someone can help me solve this > problem. > > I have a front Dura Ace 7800 brake caliper that has some play around > the pivot (the one that goes through the fork). It looks like the > brake "floats" around that pivot, so I cannot keep it aligned. It > stays "almost" aligned just because the housing keeps it in place, but > it doesn't look right. > If I grab the whole caliper with my hand, I can easily rotate it side- > by-side (about half a centimeter). > When I open the brake (with the "quick release" plastic lever), the > caliper opens on on side but since the housing is pushing it down, it > ends up badly misaligned. > > I noticed that the thin washer that sits just behind the brake body > (before the "strange" thick spacer that goes against the fork) has > some play, i.e. I can rotate it with the finger. The rear brake, which > is working fine, does not have this play. > > Maybe it's just something to thighten, but I don't know where to > look... > I hope my explanation was not too confused! > > Does anybody have any idea or suggestion? I have some races coming and > a brake almost touching the rim is the last thing you want to think > about... > > Thanks! > > Frenk > It is a little confusing, but do you have the right nut length? Maybe it is bottoming out before it clamps the caliper against the fork. Is this a new installation? Lou -- Posted by news://news.nb.nu (http://www.nb.nu)
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